Detailed Discussions On Aluminium
Aluminium is the most abundant metal in the earth's crust ( by weight) and the third most abundant element overall, after oxygen and silicon. Its silvery-white metallic look, low density ( g cm), excellent electrical conductivity and remarkable resistance to corrosion - thanks to a self-repairing oxide film - make it central to modern industry. This concept covers aluminium's occurrence, its two-stage extraction from bauxite (Bayer's process followed by Hall-Heroult electrolysis), its physical and chemical properties including the important amphoteric behaviour, and its key compounds such as alumina, aluminium chloride and alums.
- Chief ore: bauxite, ; abundance: ; density: g cm; m.p.: K
- Bayer's process: ; then
- Hall-Heroult (in molten cryolite ): cathode ; anode
- Amphoteric nature: and
- Thermite reaction: ( kJ mol)
- dimer: , with two bridging Cl atoms
- Potash alum: or
1. Occurrence and Ores
Aluminium is far too reactive to occur free in nature. It is always found combined with oxygen or silicon. The commercially important ores are:
- Bauxite: - the principal ore worldwide.
- Cryolite: - used both as an ore and as the electrolyte solvent in Hall-Heroult.
- Corundum: (anhydrous crystalline) - gemstones (ruby with , sapphire with ).
- Feldspar:
- Mica:
- Kaolinite (china clay):
2. Extraction: Stage I - Purification of Bauxite (Bayer's Process)
Bauxite typically contains iron oxide (), silica () and titanium dioxide () as impurities. The Bayer's process exploits the amphoteric nature of to separate it from the basic and the acidic .
- Digestion: Crushed bauxite is treated with concentrated (about ) at K and bar in an autoclave. and dissolve as sodium aluminate and sodium silicate; and remain insoluble and are filtered off as red mud.
- Precipitation: The clear filtrate is cooled, diluted and seeded with a small quantity of freshly precipitated . This induces to crystallise out slowly, while sodium silicate stays in solution.
- Calcination: The washed is heated to K to give pure alumina.
Why seeding works: the sodium aluminate solution from the digester is supersaturated in after cooling and dilution - but nucleation is very slow. Adding a small amount of pre-formed crystals provides growth sites, so the excess ion crystallises out on them.
Meanwhile the sodium silicate (also present in solution) stays in solution because it is not supersaturated at these conditions. This is the key separation trick of the Bayer's process: seed-selective precipitation of aluminate ahead of silicate.
3. Extraction: Stage II - Hall-Heroult Electrolysis
Pure alumina has a very high melting point ( K), which makes direct electrolysis impractical. Charles Hall and Paul Heroult independently discovered in that alumina dissolves readily in molten cryolite () at only K, giving a highly conducting melt suitable for electrolysis.
Cell and electrolyte
- Cell: a steel tank lined internally with graphite (which acts as the cathode).
- Anodes: a set of graphite rods dipped into the melt from above.
- Electrolyte: molten cryolite () + fluorite () + () + alumina (). further lowers the melting point of the mixture and improves conductivity.
- Voltage: V; current density A cm; temperature K.
Electrode reactions
In the melt, alumina ionises approximately as:
- Cathode:
- Anode: , but the liberated oxygen immediately attacks the hot graphite anode: and .
4. Physical and Chemical Properties
Physical properties
- Silvery-white, malleable and ductile metal; can be beaten into very thin foils.
- Density g cm (light metal); m.p. K; b.p. K.
- Excellent conductor of heat and electricity ( of copper on volume basis but on mass basis).
- Face-centred cubic (FCC) lattice, giving it high ductility.
Chemical properties
(i) Reaction with air: Pure Al is not attacked by dry air, but in moist air a thin, impervious film of ( cm) forms and protects the underlying metal from further corrosion. On strong heating in air, aluminium powder burns with a dazzling flame:
kJ mol
(ii) Reaction with water: No reaction with cold or hot water because of the oxide film. If the film is removed (by amalgamation with Hg), Al reacts even with cold water:
(iii) Reaction with dilute acids: Al liberates from dilute and dilute :
(iv) Reaction with concentrated : Al becomes passive due to formation of a very thick oxide layer. Hence concentrated is transported in aluminium containers.
(v) Reaction with alkalis (amphoteric behaviour): Al reacts with hot solution to form sodium aluminate and :
(older way of writing: )
(vi) Reaction with halogens:
()
(vii) Reduction of metal oxides (thermite reaction): Al is a strong reducing agent because is very stable ( kJ mol). Aluminothermic reduction is used to produce metals like Cr, Mn from their oxides:
( kJ mol)
Strong washing soda () is a strong alkali in solution because it hydrolyses to give . Aluminium is amphoteric and reacts with to give sodium aluminate and hydrogen gas: . This dissolves the protective oxide film and eats into the vessel, releasing and causing pitting. That is why aluminium cookware carries a warning against alkaline detergents.
5. Uses of Aluminium and its Alloys
- Household utensils, cans and cooking foil (light, non-toxic, corrosion-resistant).
- Transmission cables for electricity - lighter and cheaper than copper for the same current-carrying capacity.
- Aircraft and automobile parts (mostly as duralumin: ).
- Window frames, doors, roofing (via magnalium: ).
- Aluminothermic process for on-site welding and for extraction of Cr, Mn, V, Mo.
- Silvery paint (aluminium powder mixed with linseed oil) for radiators and boilers.
- Wrappers for chocolates, medicines and cigarettes (Al foil).
6. Important Compounds of Aluminium
6.1 Aluminium oxide (alumina),
Alumina exists in several crystalline forms; the most common are - (corundum, very hard, used as an abrasive) and - (a porous form used as a catalyst support and drying agent).
Corundum coloured by trace impurities gives gemstones:
| Gemstone | Colour | Impurity ion |
|---|---|---|
| Ruby | Red | |
| Sapphire | Blue | + (charge-transfer) |
| Topaz | Yellow | |
| Emerald | Green | (in beryl matrix, not corundum) |
| Amethyst | Violet | (in quartz) |
is amphoteric:
6.2 Aluminium chloride,
Anhydrous is a white sublimable solid ( K). In the gas phase and in non-polar solvents it exists as the dimer , in which two Cl atoms bridge between two Al centres by donating lone pairs, completing the octet on both Al atoms.
Preparation: anhydrous is made by passing dry over red-hot Al or over a hot mixture of and coke:
Industrial route from bauxite (without pure Al metal): a mixture of alumina and coke is heated in a stream of chlorine gas at K. Carbon acts as a reductant, removing the oxygen as :
This is the cheaper industrial route for large-scale anhydrous production. The gaseous is condensed to a white sublimable solid.
Hydrolysis of hydrated salt: the hydrated salt cannot be dehydrated by direct heating - it hydrolyses instead:
; then
Uses: is a strong Lewis acid and the classical catalyst for the Friedel-Crafts alkylation and acylation of aromatic compounds.
6.3 Aluminium hydroxide,
Formed as a gelatinous white precipitate when is added to an aluminium salt solution:
It is amphoteric:
Important: (weak base) does not dissolve , so ammonia is used to precipitate Al selectively in the presence of other cations that dissolve in .
6.4 Alums
An alum is a double sulphate of the general formula , where is a monovalent cation (Na, K, NH, Tl) and is a trivalent cation (Al, Cr, Fe).
The most familiar is potash alum: , or equivalently .
Alums are isomorphous (they crystallise with the same octahedral shape). Uses include: purification of water (as a coagulant of colloidal impurities), sizing of paper, mordanting in dyeing, and as a styptic (to stop bleeding from minor cuts).
Apply Fajans' rules. is small and carries a charge, so its polarising power is very high. The ion is small and hard to polarise, so - interactions retain a strongly ionic character and is a high-melting ionic solid ( K). The ion is much larger and more polarisable, so heavily distorts its electron cloud, producing significant covalent character. This is why is a low-melting, sublimable solid that exists as covalent dimers in the vapour phase.
Pure melts at K, which is far too high for practical electrolysis (energy cost, corrosion, container problems). Molten cryolite () dissolves and forms a conducting melt at around K, roughly K lower than pure alumina's melting point. Cryolite also improves electrical conductivity of the melt (alumina alone is a poor conductor) and lowers the density of the electrolyte enough that molten Al () sinks to the bottom and can be tapped off. The added further lowers the operating temperature.
Common Mistakes to Avoid
- Do not confuse Bayer's process (purification of bauxite by NaOH) with the Hall-Heroult process (electrolysis of pure alumina in molten cryolite). Both are needed - Bayer's gives pure , Hall-Heroult reduces it to metal.
- Cryolite is not decomposed by the current in the Hall-Heroult cell; it acts only as a solvent for alumina.
- Anhydrous cannot be obtained by heating hydrated - hydrolysis occurs instead giving and . Use passage of dry over Al metal.
- dissolves in (a strong base) but not in (weak base). Use this to separate from - both hydroxides dissolve in but only dissolves in excess .
- In the aluminate anion, the formula is or (older). Never write - that is unbalanced.
- Concentrated passivates Al by thickening the oxide film. Do not write a "no reaction" - write "passivation".
Frequently Asked Questions
Q1. What are the main steps in the extraction of aluminium?
Aluminium is extracted from bauxite in two stages. Stage I - Bayer's process: bauxite is digested with hot concentrated at K, filtered to remove and , and the aluminate solution is seeded with to precipitate pure aluminium hydroxide, which is calcined at K to give pure alumina. Stage II - Hall-Heroult process: pure is dissolved in molten cryolite () at K and electrolysed with graphite electrodes to yield molten aluminium at the cathode.
Q2. Why is molten cryolite added to alumina in the Hall-Heroult process?
Pure alumina melts at K, which is impractically high. Molten cryolite () dissolves and forms a highly conducting melt at only K. Small amounts of further lower the melting point and improves conductivity. Cryolite itself is not reduced - it is just the solvent.
Q3. Why does aluminium show amphoteric behaviour?
Aluminium sits at the borderline between metals and non-metals. Its small, highly-charged ion has strong polarising power, giving its oxide and hydroxide dual character: they behave as bases towards strong acids () and as acids towards strong alkalis (). This amphoteric nature is exploited in Bayer's process to separate from basic and acidic .
Q4. Why does aluminium not react with concentrated nitric acid?
Concentrated is a strong oxidising acid. When it contacts Al, it very quickly thickens the natural surface oxide layer into an impervious coating that prevents any further attack. This state is called passivation. Because of passivation, concentrated is safely transported in aluminium tankers.
Q5. What is the thermite reaction and where is it used?
The thermite reaction is the reduction of a metal oxide by aluminium powder: ( kJ mol). The heat released melts the iron produced. The classic application is on-site welding of broken railway tracks - the molten iron flows into the gap and solidifies as a strong joint. The same aluminothermic reduction is used industrially to extract Cr, Mn and V from their oxides.
Q6. Why is a dimer while is a monomer?
In , boron's empty orbital is stabilised by - back-donation from Cl lone pairs, and BCl3 is trigonal planar and monomeric. In , no effective back-bonding to -Al is possible from Cl, so Al is genuinely electron-deficient. Two units therefore dimerise: two Cl atoms bridge across, donating lone pairs coordinately to both Al centres and completing the octet.
Q7. What is an alum and what are alums used for?
An alum is a double sulphate of a monovalent metal (: Na, K, NH, Tl) and a trivalent metal (: Al, Cr, Fe) with molecules of water: . Potash alum is the most common. Uses include water purification (coagulating colloidal impurities), sizing of paper, mordanting in dyeing and as a styptic to stop bleeding from small cuts.
Q8. Why is aluminium used to make electricity transmission cables even though copper is a better conductor?
On a mass basis (per kilogram), aluminium actually conducts electricity about twice as well as copper because it is much less dense. For transmission lines, weight matters - heavier cables need stronger, more expensive towers. Aluminium is also much cheaper and is corrosion-resistant. So even though copper wins on conductivity per unit volume, aluminium wins on cost and weight for long-distance transmission.
Q9. Which impurities give ruby and sapphire their colours?
Both ruby and sapphire are corundum (-) with trace impurity ions. Ruby gets its red colour from substituting for in the lattice. Sapphire's characteristic blue arises from a metal-to-metal charge transfer between and impurity ions, which absorbs red-orange light and leaves the transmitted light blue.
Ready to master The p-Block Elements: Group 13 & 14?
Take a full mock test, practice concept-by-concept, and get an AI-powered rank prediction — all on Fundamenthol.